Potterton Solar Installation Manual
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Potterton Solar, © Baxi Heating UK Ltd 2007. Installation Guide - In Roof Flat Plate Solar Collector Mounting Potterton Solar - Solar Thermal Domestic Hot Water System Please read these instructions before installing or commissioning. Potterton Solar - Solar Thermal Domestic Hot Water System should only be installed by a competent person. Please leave these instructions with the user for safe keeping.
Potterton Solar, © BAXI Heating UK Ltd 2007. All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means, or stored in any retrieval system of any nature (including in any database), in each case whether electronic, mechanical, recording or otherwise, without prior written permission of the copyright owner, except for permitted fair dealing under Copyrights, Designs and Patents Act 1988. Applications for the copyright owner’s permission to reproduce or make other use of any part of this publication should be made, giving any details of the proposed use to the following address: The Company
Potterton Solar, Index 3 Index 4 General Safety information 6 Installation of in roof flat panel solar collector Lifting the panel General assembly notes Mounting kit parts list - Slate and Flat Tile Suggested attachment points In roof mounting 19 Spares Potterton Solar - Solar Thermal Domestic Hot Water System 3
Potterton Solar, Potterton Solar - Solar Thermal Domestic Hot Water System4 1.0 General 1.1 Safety information In order to reduce the number of deaths and major accidents attributable to work at height, the Health and Safety Executive has introduced comprehensive regulations and guidance that should be followed by all businesses working at height. We consider in the following paragraphs some of the main features of the regulations and guidance.This is, however, only a limited summary and it is recommended that all bu
Potterton Solar, 1.0 General Risk Assessments The HSE has published a number of very useful free publications that advise how to undertake risk assessments. Two of these that you should obtain are: Five Steps to Risk Assessment. A Guide to Risk Assessment Requirements. The five steps outlined in the HSE leaflet are: Step 1: Look for the hazards This will mean looking at the site and identifying significant hazards.These could be features such as a steep roof, a fragile surface where the collectors may be mounted, uneven ground or obstructions where acces
Potterton Solar, Potterton Solar - Solar Thermal Domestic Hot Water System6 2.0 Installation of solar collector 2.1 Lifting the panel Do not lift the collectors by the connections. Refer to Section 2.2 of the Installation Guide Solar Collector Panel specifications for details of the dimensions and weight of each panel. Carrying/lifting straps must be securely fastened to the main framework of the panel. A lifting point is provided (see Fig. 1). Point impact and loading of the glass panel must be avoided.The collector must not be installed if the glass panel is damaged in any way. Fig. 1
Potterton Solar, Potterton Solar - Solar Thermal Domestic Hot Water System 7 2.0 Installation of solar collector 2.2 General assembly notes These instructions relate to the installation of the Potterton Solar in roof flat plate solar collector panels. Parts are provided for fixing to profiled, flat or slate tile roofs, not all parts will be required for each roof type. Refer to the parts list for each roof type to establish the correct components that need to be used in each case. All other equipment must be installed as per detailed in the Potterton Solar Installation Guide. Use only Potterton Solar mount
Potterton Solar, Potterton Solar - Solar Thermal Domestic Hot Water System8 2.0 Installation of solar collector 10°10° 20°20° 30°30° 40°40° 50°50° 60°60° 70°70° 80°80° 90° Angle of tilt North South less than optimum by 0-5% 5-10% 10-20% East S.E.S.W. West 90° Fig. 3 Collector panels must be connected in series.The connections are 1” BSP female union connections. All connecting pipe work and fittings must be of a suitable metal; either copper, brass or stainless steel. Soft soldered joints must not be used. Any seals or sealing compounds m
Potterton Solar - Solar Thermal Domestic Hot Water System10 2.0 Installation of Solar Collector 2.4 Suggestion for attachment points Attachment bracket (approximate positions) Cut installation battens to 1 metre length Single panel installation Double panel installation Fig. 4
Potterton Solar, Potterton Solar - Solar Thermal Domestic Hot Water System 11 2.0 Installation of Solar Collector 2.5 In Roof mounting 1: Remove roof covering according to the collector surface area being installed. Width: approx 1.25m per collector + 1.5m. Height: approx 3.0m. 2a: Attach the lower support batten using self tapping screws supplied 5x60mm. Note: fixing dimensions in 2b and 2c. 2b: Dimension A. 80mm for profiled tiles. 50mm for flat tiles and slates. 2c: Dimension B. 200mm or tile width + 50mm (whichever is larger). Lower support batten 2a 1 Lower support batten Existing tile batten A 2b Lower support batten B 2c
Potterton Solar, Potterton Solar - Solar Thermal Domestic Hot Water System12 2.0 Installation of Solar Collector 2.5 In Roof mounting 3: Fasten attachment brackets to the lower support batten in approximate positions shown in Fig. 4 page 10, using self tapping screws 5x40mm. 4: Set and align collector(s) on roof battens. Collector edge should be Dimension B from tiles (see step 2c). If using 2 or more panels, the edges of adjoining panels should be butted together. 5: If mounting two or more collectors, connect adjoining collectors using connector “U” adaptor
Potterton Solar - Solar Thermal Domestic Hot Water System 13 2.0 Installation of Solar Collector 2.5 In Roof mounting 7: Fit attachment brackets, one in centre of upper edge of each collector using self tapping screws 5x40mm. Fasten attachment brackets to tile batten using self tapping screws 5x40mm. If tile batten does not align with attachment brackets, fit additional
Potterton Solar, Potterton Solar - Solar Thermal Domestic Hot Water System14 2.0 Installation of Solar Collector 2.5 In Roof mounting 11: If mounting two or more collectors slide the lower extension section into place ensuring it overlaps the previously fitted left hand section and its upper edge is located under the lower collector panel edging strip. 12: Slide the lower right hand corner section into place ensuring it overlaps the previously fitted left hand corner section or extension section and its upper edge is located under the lower collector panel edging st
Potterton Solar, Potterton Solar - Solar Thermal Domestic Hot Water System 15 2.0 Installation of Solar Collector 2.5 In Roof mounting 15: Secure the side pieces to roof battens using the metal retainers and roofing nails supplied. 16: Attach the left and right hand side cover strips. 17: Secure the side cover strips to the lower front corner sections on the right and left of the collector(s) using sealed plumbing screws 4.5x35mm. 18: If fitting two or more collectors, push the middle cover strip over each adjacent collector panel from the lower edge as far as it will go. Side piece Metal retainer Roofing na
Potterton Solar - Solar Thermal Domestic Hot Water System16 2.0 Installation of Solar Collector 2.5 In Roof mounting 19: Secure the middle cover strip(s) in place when pushed fully home using 2 x self drilling sealed plumbing screws. 20: Attach the wooden wedges to the roof structure using self tapping screws 6x120mm. Fix the support boards supplied to the wooden wedges to act a
Potterton Solar, Potterton Solar - Solar Thermal Domestic Hot Water System 17 2.0 Installation of Solar Collector 2.5 In Roof mounting 22: If fitting two or more collectors, position the upper middle section onto the collector ensuring it overlaps the upper left hand section previously fitted. Secure using self tapping screw 4.5x35mm. Screw must be positioned outside the re-inforcing seam. 23: Position the upper right hand corner onto the collector. Ensure it overlaps either the upper left hand corner section or upper middle section. 24: Secure the upper right and left hand corner sections to the collector using sealed plumbing screws 4.5x35mm. 25
Potterton Solar, Potterton Solar - Solar Thermal Domestic Hot Water System18 2.0 Installation of Solar Collector 2.5 In Roof mounting 26a: Remove the backing strip from the foam rubber wedge and stick into place on the side pieces using the self adhesive strips. 26b: Position into side pieces as shown. 27: Replace tiles up to the edge of the collector(s). If necessary the tiles should be cut to the appropriate size using an angle grinder. The tiles over the top cover sections must project over the cover sections by b
Potterton Solar, Potterton Solar - Solar Thermal Domestic Hot Water System 19 3.0 Spares 3.1 Spare parts A number of spare parts are available for the In roof panel installation. Use only genuine parts ordered from Potterton. Use of other non Potterton parts will invalidate the warranty. Fitting of spare parts must be carried out by a competent installer or authorised service engineer or agent. Description Code No. A Connection washers (for in roof panels) 5122981 B Roof bracket kit for in roof panels (comprising roof bracket, self tapping screws 5x60 sealed plumbing
Potterton Solar, Comp No 3600 5974 - Issue 1 - 5/07 All descriptions and illustrations provided in this leaflet have been carefully prepared but we reserve the right to make changes and improvements in our products which may affect the accuracy of the information contained in this leaflet. All goods are sold subject to our standard Conditions of Sale which are available on request. Potterton A Trading Division of Baxi Heating UK Ltd, a division of Baxi Group. Brooks House, Coventry Road,Warwick. CV34 4LL After Sales Service and Technical Enquiries 08700 603261 Our contact centre is open Monday to Friday 8am to 6pm, Weekends and Bank Holida
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