Dräger Polytron Pulsar 2 Technical Manual
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Dräger Polytron Pulsar 2, Planned maintenance Dräger Polytron Pulsar 2 19 At the left of the Alignment screen the Transmitter 'target' indicates the degree of misalignment but not (unlike the Receiver) its direction: First move the Transmitter around to be sure you have found the strong central peak in signal. Make slow adjustments, first vertically then horizontally, to maximise the signal strength. The final horizontal adjustment moves the circle from right to left, until the display matches the diagram. Tighten the eight screws progressively in rotation to avoid losing the alignment. The Transmitter
Dräger Polytron Pulsar 2, 32 Dräger Polytron Pulsar 2 The Dräger Polytron Pulsar 2 Digital Interface AI500 16.8 Connector 2: EIA-RS-422/485 Serial Port Removable polarised connector Phoenix Contact MC 1.5/06-ST-3.81, 1.5mm 2 (16AWG) For two-wire operation Terminals 15, 17 and 16, 18 can be linked internally with jumpers, accessed by removing the front cover. The driver capability allows up to 32 AI500 units to be addressed in a in a four-wire multidrop system, giving access to a theoretical maximum of 128 Dräger Polytron Pulsar 2s. In practice, the number of units will normally be determined by considerations of polling rate. The node address of each unit in the range 1..32 is held in non-volatile memory
Dräger Polytron Pulsar 2, 14 Dräger Polytron Pulsar 2 Cabling the Ex d certified connector Figure 7: Exploded view of the socket 7.1 Ex d socket cable specification The Ex d socket supplied with the Dräger Polytron Pulsar 2 may be used with cables of the following dimensions: External sheath 12 - 21mm Internal sheath 8.5 - 16mm SWA diameter 0 - 1.25mm Cable core size 1.5 - 2.5mm 7.2 Preparing and fitting the cable 1. Strip and prepare the cable to the required lengths, typical dimensions are given in Figure 9. 2. Place the socket components (outer cap, thrust washers, outer seal etc.) onto the cable (see Figure 7), whilst ensur- ing tha
Dräger Polytron Pulsar 2, 38 Dräger Polytron Pulsar 2 AMS operator screens and help texts Figure 17 Status of AMS Tag (Diagnostics) 4 5 6 3 2 1 02323892.eps 1 The Analog Output is at Beam-block level (2mA). However, the cause has been removed and the Dräger Polytron Pulsar 2 is expected to restart operation in a few seconds. 2 Gas reading shows a negative value. Before re-zeroing please check for obstructions in the beam, misalignment or lens contamination. 3 The signal-to-noise ratio is too poor for measurement. This could be due to dense fog or an obstruction in the beam path. 4 The Receiver is unable to 'see' the Transmit
Dräger Polytron Pulsar 2, 8 Dräger Polytron Pulsar 2 Installation of a Dräger Polytron Pulsar 2 Figure 1: Wall mounting of Dräger Polytron Pulsar 2 with Ex e junction box Figure 2: Wall mounting of Dräger Polytron Pulsar 2 with eX link plug and socket For opposite hand mounting (see figure 1 and 2) 1. Remove front cover annd screws (if supplied). 2. Remove Gimbal Clamps. 3. Reverse the Detector taking care not to kink cable and refit the Gimbal Clamps. 4. Refit the cover. Locking screws for vertical adjustment. Locking screws for horizontal adjustment. Mounting bolts M8 max. Terminal
Dräger Polytron Pulsar 2, 6 Dräger Polytron Pulsar 2 Understanding the system 4 Low-supply Mode. Flashes of increased intensity are output at a regular 2Hz rate. This is substituted for Alignment Mode if the Transmitter detects that the supply voltage dips below the specified range when tested with the lens heater on. This test is only carried out during alignment (and hence at the time of commissioning the detector) so that it cannot delay a gas alarm if this coincides with a deteriorating supply. 5 Fault Mode. Flashes of maximum intensity are output at a regular 1Hz rate. This is substituted for Normal Mode if the Transmitter has detected that a tube has failed or is intermittent. It is a
Dräger Polytron Pulsar 2, 26 Dräger Polytron Pulsar 2 Fault finding guide 14.4 Problems relating to the Receiver Symptoms Cause Action The detector output is at Fault (<1mA). The HHT receives no data The Receiver is not powered Check the power supply and cabling The Receiver has an internal fault Remove the Receiver head and gimbal as- sembly from its mounting, replace it with a spare with the same configuration, and re- turn it to the factory. Realign and re-zero the detector in the normal way The detector output is at full scale (20mA) The self-zeroing sequence has not been completed Align and zero the detector in th
Dräger Polytron Pulsar 2, Manufactured by Dräger UK Limited Ullswater Close Blyth Riverside Business Park Blyth, Northumberland NE24 4RG, United Kingdom Tel. +44 (0)1670 352 891, Fax +44 (0)1670 540 033 www.draeger.com Distributed in the US by Draeger Safety, Inc 101 Technology Drive Pittsburgh, PA 15275-1057 USA Phone +1 412 7 87 - 83 83, Fax +1 412 7 87 - 22 07 90 23 892 - TM 4675.892 en © Dräger UK Ltd. Edition 04 - August 2012 (Edition 01 - June 2006) Subject to alteration
22 Dräger Polytron Pulsar 2 Certification 12 Certification Dräger Polytron Pulsar 2 Transmitter and Receiver International Certification IECEx certificate number IECEx SIR 04.0006 Ex d[ia] IIC T5 (Tamb = -40 °C to +60 °C) Ex d[ia] IIC T6 (Tamb = -40 °C to +40 °C) European Certification II 2GD Ex d[ia] IIC T5 (Tamb -40 to +60 °C) Ex d[ia] IIC T6 (Tamb -40 to +40 °C) FM/ANSI FM ANS
Dräger Polytron Pulsar 2, AMS operator screens and help texts Dräger Polytron Pulsar 2 37 Figure 16 Status of AMS Tag (Dräger Polytron Pulsar 2 Status) 5 4 3 2 6 8 7 9 1 02223892.eps 1 Please state this error code if you need assistance from the service support centre. 2 The 4-20mA Analog Output is at Fault level (<1mA) because of a Hardware Fault or because Beam-Block has timed out to Fault. Please see Diagnostics Tab. 3 The 4-20mA Analog Output is at Beam-block level (2mA). The Dräger Polytron Pulsar 2 is unable to detect gas for some reason. Please see Diagnostics Tab. 4 The supply voltage at the Receiver end of its cable is out of limits
Dräger Polytron Pulsar 2, The Dräger Hand Held Terminal Dräger Polytron Pulsar 2 29 15.9 Specification Dimensions: 133 x 145 x 75mm Weight: 800g Lead length: 1 metre Temperature: -20 °C to 45 °C (operating) for T4 temperature classification Temperature: -20 °C to 60 °C (operating) for T3 temperature classification Weather seal: IP66/67 Screen type: Reflective LCD Graphics: 128 x 128 pixels Text: 16 lines of 21 characters Battery: Duracell or Procell MN1604 Sealed Alkaline 9V Battery life: 10 hours continuous use at 21 o C Materials- Enclosure: Polycarbonate Flying Le
Dräger Polytron Pulsar 2, The Dräger Polytron Pulsar 2 Digital Interface AI500 Dräger Polytron Pulsar 2 33 Figure 13: Connection from the field device to the AI500 14 15 16 17 20 21 22 19 18 119876543210112 13 +5V out TXB/RXB'(+) RXB' (+) TXB (+) TXA/RXA' (-) RXA' (-) TXA (-) TXB (+) RXB' (+) TXA (-) RX A'(-) 0V (ref) 0V (ref) 0V (ref) RS-422 / 485 PORT 18-32V dc HANDHELD DIGITAL INTERFACE TYPE AI500 This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: 1) This
42 Dräger Polytron Pulsar 2 AMS operator screens and help texts Figure 21 Configuration Properties of AMS Tag (Configuration) 4 3 2 1 02723892.eps 1 If BB timeout to Fault is enabled a Beam-Block that persists for longer than the configured time limit will cause the Analog Output to be Fault level (<1mA). 2 If the Warning Current output is enabled th
Dräger Polytron Pulsar 2, AMS operator screens and help texts Dräger Polytron Pulsar 2 39 Figure 18 Configuration Properties of AMS Tag (Basic Set up) 5 4 3 2 6 7 1 02423892.eps 1 Final Assembly Number- Number that is used for identification purposes, and is associated with the overall Field Device. 2 Lower Range Value - For Dräger Polytron Pulsar 2 this value is always zero. 3 Duct-mounted: Upper Range Value - The gas reading which produces an Analog Output of 20mA and a Percent Range of 100%. For a duct-mounted Dräger Polytron Pulsar 2 the URV (in units of LFLm) is set equal to the path length through the gas (in metres) so that the U
Dräger Polytron Pulsar 2, Parts supplied Dräger Polytron Pulsar 2 5 3 Parts supplied 1 The Dräger Polytron Pulsar 2 detector comes in two parts a Transmitter and a Receiver; each supplied with an ABS moulded cover. Additionally the detector is supplied with either: { Flying leads and Ex e junction boxes. { Ex d certified plugs and sockets. 2 An Optical Attenuator for use on beam paths between 4 and 16 metres, NOTE this is only supplied with 4-60m Transmitters. 3 An installation sheet and a quick start guide are supplied with the detector. Installation/operation manuals are also availab
Dräger Polytron Pulsar 2, 40 Dräger Polytron Pulsar 2 AMS operator screens and help texts Figure 19 Configuration Properties of AMS Tag (HART Setting) 3 2 1 02523892.eps 1 Universal Revision- Revision of the Universal Device Description that the Field Device conforms to. 2 Field Device Revision- Revision of the Field Device Specific Device Description that the Field Device conforms to. 3 Number of Request Preambles- Number of Preambles required from the Host request by the Field Device.
Dräger Polytron Pulsar 2, 46 Dräger Polytron Pulsar 2 Declaration of Conformity 19 Declaration of Conformity DFO 137 issue 1.6 July 2011 Tel: +44 1670 352891 Fax: +44 1670 356266 www.draege r .com Registered in England No. 777464Draeger Safety UK Limited Blyth Northumberland NE24 4RG United Kingdom EC DECLARATION OF CONFORMITY We Draeger Safety UK Ltd Drakes Court Langage Business Park Plymouth PL7 5JY England Declare that Gas Detector type GD8 In accordance with Directive 94/9/EC (Equipment and protective systems intended for use in potentially explosive atmospheres), is in conformance with the EC
Dräger Polytron Pulsar 2, AMS operator screens and help texts Dräger Polytron Pulsar 2 43 Figure 22 Configuration Properties of AMS Tag (Configuration) 4 5 3 2 1 02823892.eps 1 Auto Zero Tracking rate - When enabled AZT allows small gas readings that persist for a long time to be interpreted as zero drift and automatically cancelled. This value is changed automatically when you change the URV for any Duct- Mounted Dräger Polytron Pulsar, or for an Open Path Dräger Polytron Pulsar 2 below 4.0 LFL m. 2 If the beam is obstructed (or Dräger Polytron Pulsar 2 is unable to provide a valid
Dräger Polytron Pulsar 2, 4 Dräger Polytron Pulsar 2 For your safety 1 For your safety 1.1 General safety statements Strictly follow this Technical Manual Any use of the device requires full understanding and strict observation of this Technical Manual and the Instructions for Use provided with the device. The device is only to be used for the purposes specified herein and in the Instructions for Use. Maintenance The device must be inspected and serviced by experts at regular intervals and a record kept. Repair and general overhaul of the device may only be carried out by trained service personnel. We recommend that a service contract be obtained with Dräger for al
Dräger Polytron Pulsar 2, 34 Dräger Polytron Pulsar 2 Using the Dräger Polytron Pulsar 2 with HART 17 Using the Dräger Polytron Pulsar 2 with HART 17.1 Description The HART enhanced Dräger Polytron Pulsar 2 allows basic digital communications between the Receiver in the field and the safe area without the need for extra cable cores. The digital signals are overlaid on the 0 20mA analogue current as a symmetrical modulation, ensuring that the integrity of the normal reading remains unaffected. The Dräger Polytron Pulsar 2 is fully compatible with Version 5 standards for a slave device published b
AMS operator screens and help texts Dräger Polytron Pulsar 2 41 Figure 20 Configuration Properties of AMS Tag (Device) 3 2 1 4 5 6 02623892.eps 1 Ethylene filters: Version of Dräger Polytron Pulsar 2 optimized to measure Ethylene (Ethene) in the beam path. 2 Standard filters: Version of Dräger Polytron Pulsar 2 optimized to measure most common hydrocarbons, including the
The Dräger Polytron Pulsar 2 Digital Interface AI500 Dräger Polytron Pulsar 2 31 16 The Dräger Polytron Pulsar 2 Digital Interface AI500 16.1 Description The AI500 is a compact DIN/EN rail-mounted unit, normally located in the non-hazardous area. It communicates digitally with one to four Dräger Polytron Pulsar 2s and provides easy access to their current
Dräger Polytron Pulsar 2, Cabling the Ex d certified connector Dräger Polytron Pulsar 2 15 Figure 9: Cable preparation and wiring The socket insert is now ready to be inserted into the socket sleeve. Ensure that the large contact pin (4) is in the 8 o'clock position in relation to the location lug (as indicated in fig. 9 front of eXLink socket). Carefully push the socket insert into the sleeve and ensure that the location lug secures correctly. When fully fitted the insert should protrude by approximately 13mm and although there is a little movement when attempting to turn the socket inse
Dräger Polytron Pulsar 2, Accessories list Dräger Polytron Pulsar 2 23 13 Accessories list Part number Dräger Polytron Pulsar 2 Accessories 2350298 Junction Box Dräger Polytron Pulsar 2 ATEX 2350306 AI500 Digital Interface Unit for Dräger Polytron Pulsar 2 2350325 Dräger Polytron Pulsar 2 Alignment Kit, ATEX/CSA 2350326 Adapter AI500 to HHT or PC 2350327 Dräger Polytron Pulsar 2 PC Software with cable (supports Pulsar, AI500 and HHT) 2350238 Data Wand for AI500 2350339 Attenuator plate AP800 2350322 Dräger Polytron Pulsar 2 Remote Junction Box/HHT Kit 2350505 Dräger Polytron Pulsar 2 Ali
28 Dräger Polytron Pulsar 2 The Dräger Hand Held Terminal 15.4 MENUS WHEN CONNECTED TO Dräger Polytron Pulsar 2 TRANSMITTER TX MAIN MENU 1 View current readings 2 Enter Tx tag (and channel to match Rx) 3 Connect to new Tx or Rx 4 Alignment Mode (if no link to Rx) The option is blanked if data from the Receiver shows that the normal link is provided. Otherwise it toggles
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